Blown Film Extrusion Lines Market By Type (Monolayer Blown Film Lines, Multilayer Blown Film Lines), Application (Packaging Films, Agricultural Films) End-User Industry (Food and Beverage, Pharmaceuticals), & Region for 2024-2031

Published Date: July - 2024 | Publisher: MIR | No of Pages: 320 | Industry: latest updates trending Report | Format: Report available in PDF / Excel Format

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Blown Film Extrusion Lines Market Valuation – 2024-2031

Increasing use of flexible packaging in food and beverage, pharmaceuticals, and consumer goods industries is propelling the adoption of blown film extrusion lines. Innovations in extrusion technology improve efficiency, reduce waste, and enhance product quality is driving the market size surpass USD 347.16 Million valued in 2024 to reach a valuation of around USD 491.05 Million by 2031.

In addition to this, growth in e-commerce increases the need for protective packaging materials is spurring up the adoption of blown film extrusion lines. Growing adoption of blown films in agricultural applications, such as mulch films and greenhouse covers is enabling the market to grow at a CAGR of 4.43% from 2024 to 2031.

Blown Film Extrusion Lines MarketDefinition/ Overview

Blown film extrusion lines are manufacturing systems used to produce thin plastic films by extruding molten polymer through a circular die, forming a tubular film that is then inflated, cooled, and flattened. This process creates continuous plastic films that can be customized in terms of thickness, strength, and barrier properties, making them suitable for a variety of applications.

Blown film extrusion lines are widely used in the production of flexible packaging materials for industries such as food and beverage, pharmaceuticals, and consumer goods. These films are also utilized in agricultural applications, including mulch films, greenhouse covers, and silage bags. Additionally, blown films are used in the manufacturing of industrial packaging, shrink films, and stretch wraps, providing protective and functional solutions for various products.

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How will Rising Demand for Flexible Packaging in Various Industries Increase Adoption of Blown Film Extrusion Lines?

The blown film extrusion lines market is experiencing significant growth, driven primarily by increasing demand for flexible packaging in various industries. According to the U.S. Flexible Packaging Association, the flexible packaging market in North America reached USD 31.8 Billion in 2022, with a projected CAGR of 3.7% through 2027. This growth is fueled by the advantages of blown film, such as cost-effectiveness, versatility, and improved barrier properties. Key player Reifenhäuser Group announced in January 2024 the launch of its new EVO Ultra Stretch line, capable of producing ultra-thin films with enhanced strength and reduced material usage.

Technological advancements in blown film extrusion lines are further propelling market growth. The European Commission’s report on circular economy initiatives noted that advanced multilayer film technologies have improved recycling rates by 22% between 2020 and 2023. In March 2024, Windmöller & Hölscher introduced its VAREX III blown film line with integrated AI-powered process control, offering improved production efficiency and reduced waste. This innovation demonstrates the industry’s focus on sustainability and automation to meet evolving market demands.

Environmental concerns and regulatory pressures are shaping the blown film extrusion lines market. The U.S. Environmental Protection Agency reported that plastic film recycling increased by 8% in 2023 compared to the previous year. In response to this trend, Macchi S.p.A. unveiled its eco-friendly POD (Polymer On Demand) technology in November 2023, allowing for quick material changes and reducing purging waste by up to 70%. Additionally, the COVID-19 pandemic accelerated demand for hygienic packaging, with the World Packaging Organisation reporting a 15% increase in blown film production for medical and food packaging applications in 2022 compared to pre-pandemic levels.

Will Technical Limitations And The Complexity of Blown Film Extrusion Lines Restrain Its Application?

Technical limitations and the complexity of producing multi-layer films present another restraint. Multi-layer films, which require precise control over the extrusion process to achieve desired properties like barrier resistance, strength, and flexibility, can be challenging to produce consistently. Any variation in the process can lead to defects, higher rejection rates, and inefficiencies. These technical hurdles can slow down production cycles, increase costs, and impact the quality of the final product, making it difficult for manufacturers to meet the high standards expected by consumers and industries.

Market competition and price sensitivity are additional challenges in the blown film extrusion lines market. The presence of numerous players, ranging from large multinational corporations to small local manufacturers, creates intense competition. This competition often leads to price wars, which can erode profit margins and affect the overall financial health of companies. Additionally, customers in various industries, particularly in emerging markets, may be highly price-sensitive, further pressuring manufacturers to lower their prices while maintaining quality, a balance that is difficult to achieve.

Also, the need for continuous innovation and adaptation to rapidly changing market demands can be a significant restraint. The packaging industry, a major consumer of blown film products, is evolving with trends like smart packaging, sustainable materials, and customization. To stay competitive, manufacturers must continuously invest in research and development to innovate and adapt their products to meet these evolving demands. This requirement for constant innovation can strain resources and increase operational complexities, posing a challenge for companies to keep up with market trends while maintaining profitability.

Category-Wise Acumens

Will Rise in Adoption of Multilayer Blown Film Lines Drive Blown Film Extrusion Lines Market?

Multilayer blown film lines are increasingly dominating the blown film extrusion lines market due to their ability to produce films with enhanced properties and functionality. According to the U.S. Department of Commerce, multilayer films accounted for 65% of the total blown film production in 2023, up from 52% in 2020. This growth is driven by the demand for high-performance packaging materials in food, pharmaceuticals, and industrial applications. In February 2024, industry leader Kuhne Anlagenbau GmbH launched its new 11-layer Smart X-treme POD system, capable of producing films with exceptional barrier properties and reduced material usage.

The adoption of multilayer technology is further accelerated by advancements in materials and process control. The European Plastics Converters Association reported that the use of nanomaterials in multilayer films increased by 30% between 2021 and 2023, leading to improved film performance. In January 2024, Davis-Standard LLC introduced its DS Activ-Check system for multilayer lines, featuring AI-powered layer thickness control and real-time defect detection. This innovation highlights the industry’s focus on precision and quality control in multilayer film production.

Environmental considerations are also driving the shift towards multilayer blown film lines. The German Federal Environment Agency noted that multilayer films with optimized layer structures reduced packaging weight by an average of 18% in 2023 compared to traditional monolayer films. Responding to sustainability trends, Hosokawa Alpine AG unveiled its ECO-Line series in December 2023, designed for producing fully recyclable multilayer films using compatible resins. Additionally, the COVID-19 pandemic boosted demand for high-barrier multilayer films in medical packaging, with the World Health Organization reporting a 25% increase in production for healthcare applications in 2022 compared to 2019 levels.

Which Factors Enhance the Use of Blown Film Extrusion Lines in Food and Beverage Industry?

The food and beverage world is really driving the market for blown film extrusion lines these days! Why? Because everyone wants flexible and sustainable packaging. Check this outthe U.S. Food and Drug Administration says flexible food packaging jumped 18% from 2020 to 2023, and a whopping 62% of that was from blown film products. People want convenience, longer shelf life, and to toss less food, and that's the reason. Even big players are jumping in; in March 2024, Windmöller & Hölscher launched their VAREX II FFS (Form-Fill-Seal) line, built specifically for super-fast food packaging. It just shows where the industry's focus is!

Technological advancements in blown film extrusion are addressing specific food and beverage packaging requirements. The European Food Safety Authority reported that the use of advanced barrier films in food packaging increased by 25% from 2021 to 2023, significantly improving product shelf life. Responding to this trend, Reifenhäuser Group launched its new Ultra Flat Plus technology in January 2024, offering enhanced film flatness and improved printability for food packaging applications. This innovation highlights the industry’s efforts to provide high-quality, functional packaging solutions for the food and beverage sector.

Sustainability concerns are shaping blown film extrusion in the food and beverage industry. The U.S. Environmental Protection Agency noted that recyclable flexible packaging in the food sector increased by 30% in 2023 compared to 2021. In response, Macchi S.p.A. unveiled its eco-friendly POD (Polymer On Demand) system in December 2023, designed to produce mono-material films for food packaging that are fully recyclable. Additionally, the COVID-19 pandemic accelerated the adoption of antimicrobial films in food packaging, with the World Health Organization reporting a 40% increase in their use for fresh produce packaging in 2022 compared to pre-pandemic levels.

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Country/Region-wise Acumens

Will Rising Industrialization Enhance Adoption of Blown Film Extrusion Lines in Asia Pacific?

Hey, it looks like the Asia-Pacific region is really taking over the blown film extrusion lines market! All that super-fast industrialization and urbanization, plus everyone wanting flexible packaging, is really driving growth. Get this – the Asian Development Bank says the packaging industry there grew like crazy, 6.5% every year from 2020 to 2023! And blown film? It's responsible for almost half of that, like 45%! What's the deal? Well, people are spending more, and lifestyles are changing, especially in places like China and India. To keep up, Guangdong Jinming Machinery Co., Ltd. even launched their new JM-TS series in February 2024 – they're high-speed blown film lines designed to give the region all the efficient, top-notch film it needs.

Technological advancements in blown film extrusion are addressing specific regional needs and preferences. The China Packaging Federation reported that the adoption of multilayer film technologies in the region increased by 35% between 2021 and 2023, driven by demand for high-performance packaging solutions. Responding to this trend, Japan’s JSW Plastics Machinery introduced its new TEX a-III series in December 2023, featuring advanced layer distribution technology and AI-powered process control. This innovation demonstrates the region’s focus on enhancing production efficiency and film quality to meet diverse market requirements.

Will Government Regulations and Sustainability Initiatives in North America Drive Blown Film Extrusion Lines Market Growth?

North America is experiencing rapid growth in the blown film extrusion lines market, driven by increasing demand for flexible packaging across various industries. According to the U.S. Department of Commerce, the flexible packaging market in North America grew by 4.2% annually from 2020 to 2023, with blown film applications accounting for 55% of this growth. This trend is fueled by consumer preferences for convenience and sustainability in packaging. In January 2024, Davis-Standard LLC, a key player in the market, introduced its new DS-Genius control system for blown film lines, offering enhanced automation and real-time quality control features.

Government regulations and sustainability initiatives are shaping the North American blown film extrusion market. Natural Resources Canada reported that energy-efficient extrusion technologies reduced energy consumption in the plastics industry by 15% in 2023 compared to 2020. In line with this trend, Macro Engineering & Technology Inc. unveiled its energy-efficient MacroCool air ring system in December 2023, offering improved cooling capacity and reduced energy consumption. Additionally, the COVID-19 pandemic boosted demand for medical-grade films, with the U.S. Food and Drug Administration reporting a 40% increase in the production of sterile packaging films in 2022 compared to pre-pandemic levels.

Competitive Landscape

The blown film extrusion lines market is a dynamic and competitive space, characterized by a diverse range of players vying for market share. These players are on the run for solidifying their presence through the adoption of strategic plans such as collaborations, mergers, acquisitions, and political support.

The organizations are focusing on innovating their product line to serve the vast population in diverse regions. Some of the prominent players operating in the blown film extrusion lines market include

  • Reifenhäuser GmbH & Co. KG Maschinenfabrik
  • W&H (Windmöller & Hölscher Group)
  • Davis-Standard, LLC
  • Hosokawa Alpine AG
  • Macchi SPA
  • Bandera (Costruzioni Meccaniche Luigi Bandera SPA)
  • Kuhne Group
  • Macro Engineering & Technology Inc.
  • SML Maschinengesellschaft mbH
  • Brückner Group GmbH
  • Karlville Development LLC
  • Alpha Marathon Technologies Group
  • Rajoo Engineers Ltd.
  • POLYSTAR MACHINERY CO., LTD
  • Addex Inc.
  • GAP – Gesellschaft für Anlagen- und Produktrecycling mbH
  • Carnevalli
  • Plamex Maschinenbau GmbH
  • CMD Corporation
  • JENN CHONG PLASTICS MACHINERY WORKS CO., LTD.

Latest Developments

  • In October 2023, Reifenhäuser and Bausano announced a strategic collaboration to develop next-generation blown film extrusion lines that feature advanced automation and enhanced energy efficiency for sustainable production.
  • In September 2023, Davis-Standard launched a new series of blown film extrusion lines equipped with proprietary technology for improved film quality and reduced waste in packaging applications.
  • In August 2023, Windmöller & Hölscher introduced a high-performance blown film extrusion system that integrates real-time quality control sensors and AI-driven optimization for enhanced production consistency.

Report Scope

REPORT ATTRIBUTESDETAILS
Study Period

2021-2031

Growth Rate

CAGR of ~4.43% from 2024 to 2031

Base Year for Valuation

2024

Historical Period

2021-2023

Forecast Period

2024-2031

Quantitative Units

Value (USD Billion)

Report Coverage

Historical and Forecast Revenue Forecast, Historical and Forecast Volume, Growth Factors, Trends, Competitive Landscape, Key Players, Segmentation Analysis

Segments Covered
  • Type
  • Application
  • End-Users Industry
Regions Covered
  • North America
  • Europe
  • Asia Pacific
  • Latin America
  • Middle East & Africa
Key Companies Profiled

Reifenhäuser GmbH & Co. KG Maschinenfabrik, W&H (Windmöller & Hölscher Group), Davis-Standard, LLC, Hosokawa Alpine AG, Macchi SPA, Bandera (Costruzioni Meccaniche Luigi Bandera SPA), Kuhne Group, Macro Engineering & Technology, Inc., SML Maschinengesellschaft mbH, Brückner Group GmbH, Karlville Development LLC, Alpha Marathon Technologies Group, Rajoo Engineers Ltd., POLYSTAR MACHINERY CO., LTD, Addex Inc., GAP – Gesellschaft für Anlagen- und Produktrecycling mbH, Carnevalli, Plamex Maschinenbau GmbH, CMD Corporation, JENN CHONG PLASTICS MACHINERY WORKS CO., LTD.

Customization

Report customization along with purchase available upon request

Blown Film Extrusion Lines Market, By Category

Type

  • Monolayer Blown Film Lines
  • Multilayer Blown Film Lines
  • Functionality

Application

  • Packaging Films
  • Agricultural Films
  • Construction Films
  • Industrial Films
  • Medical Films

End-User Industry

  • Food and Beverage
  • Pharmaceuticals
  • Agriculture
  • Construction

Region

  • North America
  • Europe
  • Asia-Pacific
  • South America
  • Middle East & Africa

Research Methodology of Market Research

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Reasons to Purchase this Report

We'll dig into the market using both numbers and broader trends, splitting it up by different groups considering things like money and more. You'll get market values in USD Billion for each of those groups, big and small. We'll point out the region and segment that's likely to grow fastest and be the biggest. Expect a breakdown by region, showing where the product/service is used most and what's influencing the market there. We'll also map out the competition, ranking the big players and highlighting their new offerings, partnerships, expansions, and deals from the last five years. Get detailed profiles of major players, including company info, insights, product comparisons, and SWOT analysis. We'll give you a current and future view of the industry, covering new developments, opportunities, and challenges in both new and established markets. We'll even dive deep with Porter's five forces analysis and a look at the Value Chain. Plus, you'll get a feel for the market's dynamics and upcoming growth opportunities. And to top it off, there's 6 months of analyst support after you buy.

Customization of the Report

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Pivotal Questions Answered in the Study

Increasing use of flexible packaging in food and beverage, pharmaceuticals, and consumer goods industries is propelling the demand for adoption of blown film extrusion lines market.

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