Global Machine Condition Monitoring Market Size By Monitoring Techniques, By Offering, By Industry, By Monitoring Process, By Geographic Scope And Forecast

Machine Condition Monitoring Market Size And Forecast

Machine Condition Monitoring Market size was valued at USD 2.4 Billion in 2020 and is projected to reach USD 3.8 Billion by 2028, growing at a CAGR of 6.1% from 2021 to 2028.

With the continuously rising population, wireless communication in heating, ventilation, and air conditioning (HVAC) is anticipated to increase significantly. This is expected to create a need to monitor the health of associated machines to ensure the flawless functioning of the entire system, thus bolstering the growth of the Machine Condition Monitoring Market. The Global Machine Condition Monitoring Market report provides a holistic evaluation of the market. The report offers a comprehensive analysis of key segments, trends, drivers, restraints, competitive landscape, and factors that are playing a substantial role in the market.

Global Machine Condition Monitoring Market Definition

Machine condition monitoring refers to monitoring and measuring the humidity, temperature, and pressure in mechanical equipment. It is usually used in pumps, internal combustion engines, rotating and electric motors, and presses. This includes thermography, vibration monitoring, corrosion monitoring, ultrasound emission, oil analysis, and motor current analysis. These processes help foretell the mechanical wear and tear and diagnose the vibration, unwanted noise, and heat generation that can harm the machine’s components.

Apart from this, they also reduce the severity of machine downtime, allow proper scheduling of maintenance programs, and ensure the equipment’s safety. Maintenance is essential to machines therefore, machine condition monitoring is an integral part of maintenance. Many companies have been concentrating more on asset utilization and improving productivity.

Global Machine Condition Monitoring Market Overview

Growing digitization, along with significant growth in the oil and gas, automotive, defense, aerospace, manufacturing, food and beverage, and marine industries, is one of the key factors creating a positive outlook for the market. Additionally, many technological advancements, such as the utilization of secure cloud computing platforms, wireless technologies, and the integration with the Internet of Things, are acting as other important growth-inducing factors. Moreover, increasing awareness about preventive maintenance among the masses is also driving market growth.

In line with this, widespread adoption of vibration monitoring systems used for measuring oscillations of components, such as belts, gears, bearings, drive motors, and other parts, adds to the market growth. Other factors, including extensive infrastructural developments and the increasing demand for heating, ventilation, and air conditioning systems, are expected to push the market further. The machine condition monitoring system offers remarkable benefits such as enhancing safety, minimizing maintenance cost, improving operational efficiency, increasing machine reliability and availability, and eliminating the chances of chronic failure, thereby increasing the machine’s life span.

Advancements in technology such as low-cost advanced machine condition monitoring systems, direct communication processes, and rapid processing functions are anticipated to drive the market’s growth. On the other hand, the limited availability of skilled resources for data analysis and the growing reliability concerns in the prediction capabilities of machine condition monitoring technology will hamper the market over the coming years. Some workers rely on their instincts and experiences to assess the health of machines that is not always a good option. There may be cases wherein operators can invalidate the analysis based on their own experiences or lack confidence in the prediction capabilities of condition monitoring technology.

Experienced operators are doubtful about the diagnostics and predictions produced by machine condition monitoring systems. Due to errors made by these machines is the kind of dropped service outages, metrics, and unreliable alerting signals. Furthermore, operators may not take the new way of planning and maintaining the performance of machines, thereby resulting in disapprovals for the implementation of successful machine condition monitoring programs. This is owing to the complexity of making systems that may include many assets. It may be challenging to install machine condition monitoring systems and solutions.

The arrival of machine learning, coupled with effective big data analytics and a parallel processing framework, is changing the global Machine Condition Monitoring Market. Big data analytics has stimulated the analysis of the data generated by condition monitoring systems due to its ability to process massive data volumes. Machine learning carries out simple benchmarking of machine performance, allows transparency in data, and promotes efficient collaboration among various processes of condition monitoring systems. Big data-enabled condition monitoring assists companies in lowering the overall cost of ownership of assets and allows them to run their business efficiently.

Global Machine Condition Monitoring Market Segmentation Analysis

The Global Machine Condition Monitoring Market is Segmented on the basis of Monitoring Techniques, Offering, Industry, Monitoring Process, and Geography.

Machine Condition Monitoring Market, By Monitoring Techniques

• Thermography• Oil Analysis• Corrosion Monitoring• Vibration Monitoring• Ultrasound Emission• Motor Current Analysis

Based on Monitoring Techniques, the market is segmented into thermography, oil analysis, corrosion monitoring, vibration monitoring, ultrasound emission and, motor current analysis. The motor current analysis segment is anticipated to expand at a higher CAGR during the outlook period due to the increasing adoption of recent motor analysis to predict and reduce motor failure issues such as bearing failure, overloading, vibration, or misalignment unbalanced or indirect voltage. Moreover, the automotive industry is focussing on upgrading and automating its assembly line, which increases the demand for motor monitoring solutions as it is a significant part of the machine. Motor current analysis helps decrease the possibility of a machine breakdown, enhance its lifespan, and reduce overall energy consumption.

Machine Condition Monitoring Market, By Offering

• Hardware• Software

Based on Offering, the market is segmented into hardware and software. The hardware segment anticipates leading the market throughout the projection period. The primary factor fuelling the market demand is the increasing demand for hardware parts used in machine condition monitoring solutions, such as vibration sensors & analyzers, spectrum analyzers, ultrasound detectors, and corrosion probes. These systems are a vital component in the condition monitoring systems and give data related to machine conditions in advance. The obtained information is used for divining maintenance programs for the machines to avoid expensive downtime.

Machine Condition Monitoring Market, By Industry

• Oil & Gas• Power Generation• Chemicals• Automotive• Others

Based on Industry, the market is segmented into Oil & Gas, Power Generation, Chemicals, Automotive, and Others. Due to the rising emphasis on reducing operational costs and increasing profitability, the oil & gas industry is predicted to increase at a higher CAGR throughout the projection period. The variation of oil prices across the globe further increases the pressure to minimize operating costs on the industry, which will promote the adoption of machine condition monitoring systems to reduce operational & maintenance costs and reduce the possibility of machine downtime. Automotive Transportation to Witness Significant Growth, The automotive industry has undergone rapid changes over the last few decades. Previously, cars were mechanical, mostly equipped with basic electrical systems that offered headlights and spark plugs power. With technological advancements, cars got fitted with the latest gadgets, such as radios, alarms, wipers.

Machine Condition Monitoring Market, By Monitoring Process

• Online Condition Monitoring• Portable Condition Monitoring

Based on the Monitoring Process, the market is segmented into online condition monitoring and portable condition monitoring. Online condition monitoring holds a significant share of the Machine Condition Monitoring Market. Online condition monitoring is an advanced monitoring process, and it gives real-time plant data to workers, resulting in its greater adoption than the portable condition monitoring process. Online vibration monitoring systems have applications in industries where 24-hour production is needed. In production-intensive areas, such as power generation, oil and gas, and mining and metals, failure of some devices leads to high repair costs, complete system overhauls, and an unsafe work environment. Therefore, such industries need constant monitoring of assets and machines.

Machine Condition Monitoring Market, By Geography

• North America• Europe• Asia Pacific• Rest of the world

Based on Geography, the Global Machine Condition Monitoring Market is bifurcated into North America, Europe, Asia Pacific, and the Rest of the world. North America accounted for the largest share of the Machine Condition Monitoring Market in 2020. Factors such as strong government regulations for workplace and staff safety, an enhanced focus on optimum asset utilization, and rigorous quality control in the oil and gas, chemicals, and food and beverage industries make the demand for machine condition monitoring systems and solutions in North America.

The Asia-pacific region expects to grow at a higher CAGR over the projection period due to the increasing industrialization, rising adoption of predictive maintenance tools, and increasing competitive pressure to deliver operational efficiency across the Asian countries. Due to the easy availability of low-cost labor, the increasing migration of production bases to Asian countries, especially in China, India, and Japan, leads to the development of the manufacturing plants in these economies. The rapid rise in manufacturing plants will spur the demand for machine condition monitoring systems in the following years.

Key Players

The “Global Machine Condition Monitoring Market” study report will provide valuable insight emphasizing the global market. The major players in the market are GE Bently Nevada, Rockwell Automation, Inc., Emerson Electric Co, SKF Group, Meggitt PLC, General Electric, Honeywell International Inc., Wilcoxon Sensing Technologies, PARKER HANNIFIN CORP, and Fluke Corporation. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the players mentioned above globally.

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• Qualitative and quantitative analysis of the market based on segmentation involving both economic as well as non-economic factors• Provision of market value (USD Billion) data for each segment and sub-segment• Indicates the region and segment that is expected to witness the fastest growth as well as to dominate the market• Analysis by geography highlighting the consumption of the product/service in the region as well as indicating the factors that are affecting the market within each region• Competitive landscape which incorporates the market ranking of the major players, along with new service/product launches, partnerships, business expansions, and acquisitions in the past five years of companies profiled• Extensive company profiles comprising of company overview, company insights, product benchmarking, and SWOT analysis for the major market players• The current as well as the future market outlook of the industry with respect to recent developments which involve growth opportunities and drivers as well as challenges and restraints of both emerging as well as developed regions• Includes in-depth analysis of the market of various perspectives through Porter’s five forces analysis• Provides insight into the market through Value Chain• Market dynamics scenario, along with growth opportunities of the market in the years to come• 6-month post-sales analyst support

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