Melt Blown Nonwovens Market - by Material (Polypropylene, Polyester, Polystyrene, Polyurethane, Polyamides, Polycarbonate, Others), By Product (Fine Fibers, Dual Texture) & Forecast, 2024 – 2032

Melt Blown Nonwovens Market Size

Melt Blown Nonwovens Market was valued at around USD 2.5 billion in 2023 and is anticipated to grow at a CAGR of over 7% between 2024 and 2032. There has been a significant increase in demand in the market, driven by strategic partnerships and deals within leading companies. These collaborations are crucial in product development, innovation, enhancement, and market expansion. Deadly diseases and pandemics have highlighted the critical importance of filtration media, medical masks, and protective gear and have prompted companies to invest heavily in this sector. 

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For instance, in March 2023, Monadnock Non-wovens LLC entered into an exclusive agreement with Midwest Filtration, LLC, a leader in the nonwoven media and engineered products industry, to represent their filtration media extensive discharges. Made from FDA-approved polymers, the Monadnock melt blown filtering material has seven fibers that can form long, woven rolls.

Networks of giants such as Berry Global, Frydenberg, and Kimberly-Clark have enabled the pooling of resources, sharing technical advances, and simplifying supply chains. These agreements are critical to meet the growing global demand for dealing with high-quality molded materials, ensuring reliability and flexibility in manufacturing, as well as collaboration and purchasing new materials. Such systemic collaborations not only strengthen the competitiveness of the companies involved but also contribute significantly to the robustness of the market, better meeting current and future requirements.

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Although there are several growth factors, the melt blown nonwovens industry also faces restraints such as high manufacturing costs, supply chain disruptions, and stringent regulations. These challenges hinder scalability and increase costs, limiting accessibility. Moreover, environmental concerns related to synthetic polymers and competition from new products further impact market growth and adoption.

Melt Blown Nonwovens Market Trends

Melt blown nonwovens industry is experiencing impressive growth, driven by leading companies expanding production capacity. Major brands are dramatically increasing their production to meet the growing demand for high-quality woven products. This move is largely driven by the escalating need for effective filters used in a variety of applications, such as medical masks and air and water filtration systems. Companies are investing in advanced manufacturing technologies and expanding their manufacturing processes to improve productivity and efficiency. This expansion not only meets current market requirements but also allows for new applications in the automotive, healthcare, and industrial sectors. 

Additionally, FDA-approved polymers and environmentally friendly materials are becoming increasingly popular, in line with global sustainability goals. Overall, the strategy of product expansion by leading companies is a key factor driving the overall market forward, creating a robust supply chain and encouraging innovation.

To cite an instance, in May 2023, Avgol announced that it is expanding its operations in Mocksville with a $100 million investment to install a 6th multibeam spunlaid production line and add a laminate finishing line, meeting the growing national demand for woven fabrics. This development increased the Mocksville plant's capacity to produce new melts blown wovens.

Melt Blown Nonwovens Market Analysis

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The market from the polypropylene segment will register 6.8% CAGR through 2024-2032. Polypropylene is preferred for its filtration efficiency, lightweight characteristics, and cost-effectiveness, making it ideal for healthcare, automotive, and industrial applications. Moreover, the versatility and durability of polypropylene enhance its attractiveness for air and water filtration systems, helping to boost market demand. As leading companies invest in manufacturing expansion and technological advancement, the reliance on polypropylene products ensures continued growth and innovation in the nonwovens market. 

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The fine fibers segment from the melt blown nonwovens market surpassed USD 2.1 billion in 2023 and will exceed USD 3.9 billion by 2032. Microfibers, characterized by their small size and high surface area, make them more efficient infiltration, making them important in applications requiring high-efficiency filtration, such as medical masks, ventilator extraction, and filtration systems.

Increased health and safety awareness has propelled the demand for products that improve safety and filtering capabilities. Microfibers meet these needs well, making them desirable in the manufacturing of personal protective equipment (PPE) and other essential filtering products. Furthermore, advancements in fiber technology and manufacturing processes are increasing the quality and availability of microfibers, fueling their renewed acceptance in various industries and contributing to the market for melt-blown nonwovens.

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North America melt blown nonwovens industry will showcase 6.1% CAGR from 2024 to 2032. Especially in the healthcare industry, the demand for melt-blown nonwovens has increased due to their critical role in manufacturing medical masks, respirators, and other protective gear. In addition, North America’s stringent environmental regulations and emphasis on air and water quality have significantly increased the demand for anaerobic filters, leading to increased incorporation of melt-blown nonwovens.

Vehicles and technologies are also contributing to this demand, and these materials are also being used for effective water filtration solutions. Investment in product expansion and technological innovation by leading companies further supports market growth, ensuring a robust supply chain to meet the growing needs of the industry in the region.

Melt Blown Nonwovens Market Share

Xiamen Xiyao Trading Co., Ltd.The demand for the melt blown nonwovens industry is increasing owing to the targeted expansion and innovation efforts of leading companies in this segment. Companies are investing heavily in advanced manufacturing technologies and increasing productivity to meet the growing need for high-quality filters. For example, systems designed to produce high-quality fibers are incorporating environmentally friendly materials to increase product performance and sustainability. Collaboration and cross-platforming are common, enabling companies to expand their market reach and improve product offerings. These concerted efforts not only meet current needs but also foster future growth and innovation in the non-volatile propellant market.

Melt Blown Nonwovens Market Companies

Major companies operating in the melt blown nonwovens industry competitive landscape include

• Atex
• Don & Low
• DuPont
• Irema Ireland
• Jinan Xinghua Nonwoven Fabric
• Mogul
• Name
• Oerlikon
• PFNonwovens (Pegas Nonwovens)
• The Dow Chemical Company

Melt Blown Nonwovens Industry News

In December 2022, Garagum, a Turkmenistan-based nonwoven fabric manufacturer, began exporting its products to Eastern Europe and CIS countries. Their product range included melt-blown, spunbond, and spun melt composites using locally sourced raw materials. 

In February 2022, Mitsui Chemicals, Inc. unveiled plans to expand the meltblown nonwovens manufacturing facility of its wholly-owned subsidiary, Sunrex Industry Co., Ltd. This strategy aimed to meet the growing demand for nonwoven materials for industrial applications. 

In February 2023, Non-woven fabric manufacturer Roswell Textiles officially launched Ecofuse, a low-carbon material derived from plant extracts. Designed to replace traditional synthetic raw materials, Ecofuse offers a sustainable and environmentally friendly alternative, as well as a carbon offset.

The melt blown nonwovens market research report includes in-depth coverage of the industry with estimates & forecast in terms of volume in Kilo tons and revenue in USD Million from 2018 to 2032 for the following segments

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By Material

• Polypropylene
• Polyester
• Polystyrene
• Polyurethane
• Polyamides
• Polycarbonate
• Others

By Product

• Fine Fibres
• Dual Texture

By Region

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Spain
  • Italy
• Asia Pacific
  • China
  • India
  • Japan
  • Australia
  • Indonesia
  • Malaysia
  • South Korea
• Latin America
  • Brazil
  • Mexico
• Middle East & Africa
  • UAE
  • Saudi Arabia
  • South Africa