United States Carbon Black Market By Process Type (Furnace Black, Gas Black, Lamp Black, Thermal Black), By Application (Tires, Plastics, Toners, Coatings, Textile Fibers, Others), By Region, Competition
Published Date: December - 2024 | Publisher: MIR | No of Pages: 320 | Industry: Chemicals | Format: Report available in PDF / Excel Format
View Details Buy Now 2890 Download Sample Ask for Discount Request CustomizationUnited States Carbon Black Market By Process Type (Furnace Black, Gas Black, Lamp Black, Thermal Black), By Application (Tires, Plastics, Toners, Coatings, Textile Fibers, Others), By Region, Competition
| Forecast Period | 2024-2028 |
| Market Size (2022) | USD 3.42 Billion |
| CAGR (2023-2028) | 5.47% |
| Fastest Growing Segment | Carbon |
| Largest Market | Midwest |
Market Overview
United States Carbon Black Market has valued at USD 3.42 Billion in 2022 and is anticipated to project robust growth in the forecast period with a CAGR of 5.47% through 2028. Furnace black is widely utilized due to its high production capacity, making it the preferred method in the industry. It is industrially produced through the combustion of heavy petroleum products like coal tar and Fluid Catalytic Cracking (FCC) tar, combined with vegetable oil. The U.S. tire industry is projected to experience a surge in demand, driven by the increasing automotive sales in the country. Tire manufacturers in the region are establishing new facilities near automobile production centers. Furthermore, the rapid adoption of advanced technologies in tire production is expected to drive market growth. The growth of the U.S. carbon black market is anticipated due to growing environmental concerns and the development of the automotive industry. The trend of refurbishing has led to increased demand for high-performance coatings in various industries, including automotive, marine, aerospace, and industrial. Market dynamics are strongly influenced by the use of rubber, electronic discharge compounds, and inks, as well as regulatory requirements for manufacturing technologies and raw materials. In this industry, the transportation segment is expected to dominate over the next seven years, fueled by the rising demand for tires and rubber. Carbon black enhances the strength and durability of tires by offering improved abrasion resistance and tensile strength. Additionally, the growing construction and manufacturing sectors, which utilize industrial rubber and equipment, are expected to drive the demand for carbon black in the forecast period. Product prices are primarily influenced by raw materials, auxiliary materials, and utilities. Fluctuations in crude oil prices significantly impact the pricing of carbon black. Other macro-level factors affecting prices include working capital and pre-operational costs. Pre-operational costs encompass installation and setup, capitalized interests, project engineering and management, and commissioning costs. Carbon black is derived from incomplete combustion of various petroleum-based constituents. It holds a crucial role in a wide range of end-use applications, such as consumer goods, automobiles, appliances, electronics, and others. As carbon black is petroleum-derived, manufacturers rely on sourcing their key raw materials at competitive prices with uninterrupted supply. Raw materials are selected critically by manufacturers based on product quality, pricing, product portfolio, and market accessibility.
Key Market Drivers
Growing Demand of Carbon Black for Manufacturing of Plastics
Carbon black, an elemental form of carbon, is generated through the incomplete combustion of hydrocarbons. Its finely divided particles are incorporated into diverse materials to impart favorable properties. When integrated into plastics, carbon black enhances mechanical strength, thermal conductivity, and UV stability. This amalgamation yields plastic compounds with improved durability, enhanced processability, and superior resistance to environmental factors. This synergy is particularly advantageous in industries where performance and longevity are paramount. The automotive industry, a cornerstone of the United States economy, exemplifies the symbiotic relationship between carbon black and plastics. Carbon black-reinforced plastics find extensive use in manufacturing automobile components such as tires, hoses, gaskets, and interior parts. The demand for lightweight yet durable materials in the automotive sector has driven the adoption of carbon black-enhanced plastics, contributing to better fuel efficiency, reduced emissions, and enhanced safety. In the domain of packaging and consumer goods, carbon black-infused plastics offer unparalleled benefits. From food packaging to electronics casings, the incorporation of carbon black ensures longevity and resistance to environmental stressors. The use of carbon black helps preserve the integrity of products, extends shelf life, and protects sensitive contents from light and UV degradation. This reliability has led to a surge in demand for carbon black in plastic packaging solutions. In the fast-paced realm of electronics, carbon black-infused plastics are fostering innovation. These materials are integral to producing casings for devices like smartphones, laptops, and appliances. Carbon black's ability to dissipate static electricity and shield against electromagnetic interference makes it a sought-after component in the electronics sector. As the demand for advanced electronics continues to grow, so too will the demand for carbon black-enhanced plastics. The shift towards sustainability has also impacted the carbon black market. Recycled carbon black, derived from the pyrolysis of end-of-life rubber and plastic products, offers a more environmentally friendly alternative to traditional carbon black production methods. As the United States strives to embrace a circular economy, recycled carbon black is expected to play a significant role in waste reduction and resource conservation.
Growing Demand of Carbon Black for Production of Tires
Carbon black is a carbonaceous material produced through the incomplete combustion of hydrocarbons. Its role in tire manufacturing is crucial as it enhances tire performance, durability, and safety. By reinforcing tire rubber, carbon black increases resistance to wear and tear, extending tire lifespan. This property is particularly important for safe and cost-effective driving. The inclusion of carbon black in tire treads improves traction and grip on diverse road surfaces, contributing to better handling and control, especially in adverse weather conditions. With its high thermal conductivity, carbon black effectively dissipates heat generated during tire rolling, reducing overheating, and enhancing overall performance. Additionally, carbon black provides UV protection, preventing tire degradation from prolonged exposure to sunlight. Moreover, carbon black strengthens the rubber compound's resistance to abrasion, a vital characteristic for tires facing various road conditions. As tire demand continues to rise alongside advancements in tire technology, the United States Carbon Black market is poised for sustained expansion. Nonetheless, environmental concerns are also exerting influence on the market. Manufacturers are actively developing sustainable and eco-friendly methods of carbon black production, aligning with global efforts to reduce the carbon footprint of industries.
Key Market Challenges
Regulatory Pressures and Environmental Concerns
The increasing emphasis on environmental sustainability has led to stringent regulations and standards aimed at reducing carbon emissions and promoting cleaner manufacturing processes. The carbon black industry, like many others, faces the challenge of meeting these regulations while maintaining profitability. This challenge has driven companies to explore cleaner and more efficient production methods, invest in emissions-reduction technologies, and develop environmentally friendly products. As a result, the industry is evolving towards more sustainable practices, positioning itself for long-term growth while addressing global concerns about climate change.
Volatile Raw Material Prices
The carbon black industry is highly dependent on feedstock prices, especially petroleum-based products. Fluctuations in oil prices can significantly impact the production costs of carbon black. This challenge has driven companies to explore alternative feedstocks and invest in technologies that can reduce dependency on oil-derived materials. Seeking stability in raw material costs is driving the industry to explore new avenues and develop resilience against market volatility.
Supply Chain Disruptions
Global events, such as the COVID-19 pandemic, have underscored the vulnerability of supply chains. Disruptions in supply can impact production and delivery schedules, posing challenges to manufacturers. In response, the industry is exploring strategies to diversify supply sources, improve logistics, and build more resilient supply chains that can withstand unforeseen disruptions.
Evolving Customer Demands
Consumer preferences are evolving rapidly, with increasing demand for products that offer not only high performance but also environmental sustainability. Carbon black is an essential ingredient in tire manufacturing, and the tire industry is under pressure to produce more fuel-efficient and environmentally friendly tires. This challenge is driving the carbon black market to develop specialized grades of carbon black that can meet these stringent requirements. Adapting to changing customer demands encourages innovation and spurs the development of new and improved carbon black products.
Key Market Trends
The recent advancements in manufacturing process
The advancements in manufacturing processes have facilitated the production of carbon black with higher efficiency, reduced waste, and precise particle size, thereby stimulating market growth. Additionally, the innovations in process control and automation have improved quality control, enabling the production of specialized grades of carbon black, which further supports market growth. Moreover, ongoing research and development (R&D) in carbon black production have launched new methods to enhance performance characteristics, propelling market growth. Furthermore, optimization of production costs and the ability to scale manufacturing according to market demands are also contributing to market growth. Moreover, collaborations between research institutions and industry players are fostering innovation and technological evolution in carbon black production, thus catalyzing market growth.
Segmental Insights
Process Type
In 2022, the Carbon Black market was dominated by the Furnace Black and is predicted to continue expanding over the coming years.
Application Insights
In 2022, the Carbon Black market was dominated by Tires and is predicted to continue expanding over the coming years.
Regional Insights
The Midwest region has established itself as the leader in the United States Carbon Black Market.
Recent Developments
- In January 2023, Orion Engineered Carbons made a
significant investment of USD 60 million to reduce emissions from its
carbon black production plant in Borger, Texas, United States. By
implementing new emissions reduction technology, the company aims to
enhance the air quality in the vicinity by eliminating approximately 23
tons (or 90%) of sulfur dioxide and nitrogen oxide emissions produced by
the carbon black plant each day.
- In December 2022, Continental Carbon Company
announced the closure of its black carbon plant located in Phenix City,
Alabama, United States. The plant ceased operations by the end of December
2022. The closure was a result of the Environmental Protection Agency and
the United States Department of Justice denying an extension or grace
period for the installation of environmental remediation equipment at the
plant.
- In June 2023, Bridgestone Corporation announced
the initiation of the development of tire-derived oil and recovered carbon
black through the pyrolysis of worn tires, utilizing test units at the
Bridgestone Innovation Park in Tokyo. This endeavor aims to promote the
widespread adoption of chemical recycling technologies that enable efficient
pyrolysis of worn tires.
- In March 2023, Cabot Corporation introduced EVOLVE
SUSTAINABLE SOLUTIONS, an innovative platform aimed at accelerating the
adoption of sustainable reinforcing carbons. As part of this initiative,
the company unveiled two new products – STERLING SO-RC110 circular
reinforcing carbon and VULCAN 7H-C circular reinforcing carbon, both of
which align with the mass balance approach of ISCC PLUS certification.
- In April 2023, Orion Engineered Carbons made an
announcement regarding the implementation of its new cogeneration
technology at its Ivanhoe plant in Louisiana, U.S. This advanced system
incorporates a steam turbine generator that effectively converts waste
steam from the carbon black production process into electricity.
Key Market Players
- Cabot
Corporation
- Continental
Carbon Company, Inc.
- Bridgestone
Corporation
- Columbian
Chemicals Co.
- Sid
Richardson Carbon & Energy Co.
- Phillips
Carbon Black Ltd.
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